The FilleRx® system is a particular machine developed to automatically handle, arrange, inspect, count, and dispense tablets, capsules, caplets, and gels into two lanes of designated bottles. The FilleRx® system is the answer to a long awaited system that guarantees 100% product accurate count, ensures and guarantees no product mix up, ensures and guarantees high quality product free from broken, cracked, and discolored tablets, capsules, and gels. The FilleRx® system measures the dimensions of each product unit in microns before delivering consistent tablets, capsules, and gels to the designated bottles.
The FilleRx® system does not stop or reduce its speed while dispensing the product in the bottle lanes. It is equipped with sophisticated servomotors, which synchronize all motions at any instant of operation. A group of 20 bottles are carried by the conveyor system at a specific instance delivering them to a precise location under the corresponding tube openings fixed directly above the bottles. The exact count of product that falls into the bottles is tightly controlled.
The instant all bottles are filled to predetermined counts, the bottle lane is released. While one lane of bottles are exiting the FilleRx® filling domain, a servomotor precisely directs the other falling tablets to fall into the other lane of 20 bottles that were awaiting until the previous lane is exited and filled re-filled. During the filling operation of the second lane, another set of 20 bottles are directed to take their precise position and await their turn to be filled, as soon as the other lane has completed its accurate filling and counting cycle.
If a single error is detected during the handling, arranging, inspecting, counting, and dispensing the products the FilleRx® system will remember the precise location of the error and constantly track it until the bottle containing such error is automatically removed or placed in the designated quarantine location. The system mathematically subtracts the rejected bottle providing highly accurate count of the accumulated product.
However, if the FilleRx® system detected the presence of any foreign object, or foreign product due to a mix up at any incident, the system automatically shuts down the entire operation. In addition, the system will freeze the image of the unwanted object or product, and directs the operator to the exact location of the fatal error. The system cannot advance until a series of passwords are entered and the authorized individual removes the fatal error.
Once the report is completed, and there is assurance that the fatal error was removed and placed in a quarantined location, and the appropriate passwords are entered, the FilleRx® system will resume its normal activities.
The FilleRx® system constantly records and categorizes all the data of every inspected product of every cycle, and then automatically stores it in a special file for evaluation at a later time. Also, the FilleRx® system stores the images of all the captured errors during the product batch run.
The FilleRx® system solves the problem of products that are jammed inside the cavities in a slat delivery mechanisms. The FilleRx® system handles any type, shape, color, combination of colors, and configurations of tablet, capsule, and gel products.
The current manufacturing capacity in the US and overseas is 30 systems a month as long as there is a minimum manufacturing order of 10 units. This capacity can be tripled to almost 100 units a month. There are three main suppliers and sub-contractors already involved in manufacturing the units at the current low volume. These suppliers and subcontractors have passed through the exponential learning experience needed to reach efficient production and are ready to expand their activities.
