The InspectRx® Toothbrush system is being used to identify high quality toothbrushes filled with tufts. Each tuft must be properly collimated to contain acceptable number if high quality bristles. Also, the InspectRx® Toothbrush system ensures that each tuft contains acceptable number of bristles, and free from debris or impurities.
The InspectRx® Toothbrush system inspects for “wild bristles,” “long bristles,” “empty tufts,” “partially empty tufts,” “handle color,” and several other manufacturing and molding flaws.
The InspectRx® Toothbrush system can be easily programmed within minutes by trained operators. The system contains several “fool-proof” algorithms to prevent inadvertent error. Therefore, highly skilled operators are not necessary required.
The InspectRx® Toothbrush system detects manufacturing errors with exceptional precision and with a high degree of repeatability.
The InspectRx® Toothbrush system accounts for every acceptable or unacceptable toothbrush. The unacceptable toothbrushes are classified and directed to separate reject chutes according to the type of errors detected. The system ensures product safety, accountability, and traceability
If wild bristles on either side of the tufts are detected, the toothbrush is deemed unacceptable. The InspectRx® Toothbrush system directs this type of toothbrush to a corrective work area.
When a long bristle is detected, the toothbrush is deemed unacceptable. The InspectRx® Toothbrush system directs also this type of toothbrush to a corrective work area.
When an empty cavity is detected, it indicates that a complete tuft is missing. The toothbrush is deemed unacceptable. The InspectRx® Toothbrush system directs this type of toothbrush to a reject chute.
When an acceptable toothbrush is analyzed, the InspectRx® system directs it to the final packaging station.
Various types of toothbrushes of different shapes, sizes, colors, and configurations are accurately inspected and analyzed.
The programs of many types of toothbrushes are resident in the InspectRx® database system. Operator may only select the appropriate program, then press “Run.” Every passing toothbrush is automatically inspected and directed to the appropriate destination according to the result of the conducted analysis .
Tufts containing inaccurate number of bristles are analyzed and rejected.
The location of unacceptable tufts are precisely marked and recorded automatically.
The InspectRx® system provides the necessary statistical process controls and stores all the data at its peripheral devices for further production analysis.
Wild bristles on either side of the tufts are detected. The toothbrush is deemed unacceptable. The InspectRx® Toothbrush system directs this type of toothbrush to a corrective work area.
Various types of toothbrushes of different shapes, sizes, colors, and configurations are accurately analyzed and inspected.
The InspectRx® Toothbrush system accurately detects wild bristle at the tip of the toothbrush.
The InspectRx® Toothbrush system accurately detects wild bristle at the neck of the toothbrush
The InspectRx® Toothbrush system accurately detects long bristle at the peak of the toothbrush.
The InspectRx® Toothbrush system detects empty cavity at any location of the adult white toothbrush sample.
When the InspectRx® Toothbrush system detects no flaws in the presented toothbrush it directs it to the packaging operation.
The InspectRx® Toothbrush system detects no flaws in the presented child toothbrush sample.